Views: 47 Author: Site Editor Publish Time: 2021-06-25 Origin: Site
Have you ever wondered the following questions? How to operate the laser cutting machine correctly? Whether the operating habits of each machine is consistent? What had installation and inspection done by the manufacturer in the production process? Whether the manufacturer can guarantee the performance and safety of the machine? This article will answer the above questions for you from a professional perspective.
1. Open Main Switch
2. Open Stabilizer（Wait around 1 Min）
3. Open Main Switch of Electric Cabinet
4. Press Computer Button Switch
5. Open Software（cypcut）
6. Press Servo Power Switch，Open Water Cooling
7. Open Laser after Water Temperature up to required
8. Every day comes back to the beginning（CNC → return to origin → all return to origin）
9. Position（CNC →BCS100→F1 calibration）
10. Click the Yellow Book on the upper left to import the graphics you want
11. Sort → simulation, see if the order is correct → array or sort or arrange
12. Click Process → Import Process (Little Yellow Book) → Change the nozzle as required
13. Blow to see if there is gas (see if it is oxygen or nitrogen)
14. Go bezel (make sure red light is on board)
After confirming that everything is ready, turn off and close the switch → start processing.
How to calibrate (Note: a flat plate is placed under the cutting head)
Ø CNC →BCS100→F1 calibration
Ø Click ① Servo Calibration → OK → OK
Ø Click ② floating head calibration → cutting head down to 2-3 mm distance from the plate → confirm → confirm
Ø Click BCS100 to return to the origin →F1 calibration ③ auto focus → OK → OK
In order to ensure the quality of laser cutting machine, we strictly control every procedure
Debugging and installation checklist | ||||
Equipment No：3015/4015/4020/6015/6020/8025 | HCD/HCJ/HCDR/HCR series | |||
Inspection No. | Principle | Qualified（√ ） | Below Standard（X） | |
The Drawer Installed | √ | |||
Input of Software Parameter | √ | |||
Follow-up Input Parameter | √ | |||
Servo Input Parameter | √ | |||
First Movement of Machine Tools | √ | |||
Limit Inspection | √ | |||
Laser Source Installed | √ | |||
Crystal Inspection | √ | |||
Cutting Head Installed | √ | |||
Water tank Installed | √ | |||
Pneumatic testing | √ | |||
Water System Inspection | √ | |||
Cutting Samples Inspection | √ | |||
Sanitary | √ | |||
Cutting Accuracy | X axis | Y axis | ||
Qualified | Qualified | |||
Stroke | X axis | Y axis | Z axis | |
Qualified | Qualified | Qualifid | ||
Inspection sheet for "FIBER LASER CUTTER" installation | ||||||
Item | Principle | Qualified（√ ） | Below to Standard（X） | |||
Level Inspection | √ | |||||
Y Axis Guide | √ | |||||
X Axis Guide | √ | |||||
Y Axis Rack | √ | |||||
X | √ | |||||
Locating Pin | √ | |||||
Y Axis Shifting Board | √ | |||||
X Axis Shifting Board | √ | |||||
Working Frame | √ | |||||
Vertical Level Inspection | √ | |||||
Rack | √ | |||||
Motor of Reducer | √ | |||||
Metal Plate | √ | |||||
Oil Way | √ | |||||
Drag Chain | √ | |||||
Sanitary Inspection | √ | |||||
Y1 Rack | Connector1 | Connector2 | Connector 3 | Connector 4 | Connector 5 | Connector 6 |
Qualified | Qualified | Qualified | Qualified | Qualified | Qualified | |
Y2 Rack | Connector1 | Connector2 | Connector 3 | Connector 4 | Connector 5 | Connector 6 |
Qualified | Qualified | Qualified | Qualified | Qualified | Qualified | |
X Rack | Connector1 | Connector2 | Connector 3 | |||
Qualified | Qualified | Qualified | ||||
Perpendicularity | X Axis | Y Axis | ||||
Qualified | Qualified | |||||
"Electrical" Installation Quality Inspection Report | |||
Power Supply Cabinet | |||
Item | Principle | Qualified（√ ） | Below Standard（X ） |
Installation of Slots and Components | √ | ||
Mounting Plate Wiring | √ | ||
Manufacture of Heavy-duty Connector | √ | ||
Rotary Switch | √ | ||
Control Button | √ | ||
Installation of Level Adjuster | √ | ||
Display Installed | √ | ||
Computer Installed | √ | ||
Heavy Duty Connector | √ | ||
Fan Installation and Connector | √ | ||
Warning Light | √ | ||
Sanitary Inspection | √ | ||
Machine Frame Wiring | |||
Item | Principle | Qualified（√ ） | Below Standard（X ） |
Machine Frame Wiring Ready | √ | ||
Wiring; Water Way ; Pneumatic Way | √ | ||
Pneumatic | √ | ||
Servo Motor & Code | √ | ||
Reload Connector | √ | ||
Limit Connection | √ | ||
Oil Pump Connection | √ | ||
Connection plate and drag chain support | √ | ||
Sliding Table & Motor Installed | √ | ||
Drag Chain Cover Installed | √ | ||
Sanitary Inspection | √ | ||
Test | √ | ||
Ex-factory general inspection record | ||||
Inspection Item | No. | Content | Result | Mark |
Pneumatic Installed | 1 | The wiring of components | Qualified | |
2 | Waring Number clear and complete | Qualified | ||
3 | All function buttons are correctly identified and valid | Qualified | ||
4 | Correct installation of air path, no air leakage phenomenon | Qualified | ||
5 | Power cabinet is clean and tidy inside | Qualified | ||
6 | The wiring is neat and reasonable | Qualified | ||
Assemble Installed | 1 | All limit switches are installed as standard to achieve effective travel | Qualified | |
2 | Oil supply is normal, no oil leakage phenomenon | Qualified | ||
3 | The machine sheet metal installation neat, complete, no scratches, oil, iron, cutting dust, clean appearance. | Qualified | ||
Qualified | ||||
4 | no noise in the movement of the organ cover | Qualified | ||
5 | Screw holes are properly positioned and fully installed | Qualified | ||
Test Mode | 1 | The idle running time of the equipment reaches the standard | Qualified | |
2 | Computer operating system, software driver, debugging software is normal | Qualified | ||
3 | Cutting head test normal, lens clean | Qualified | ||
4 | Water connection is correct, no water leakage phenomenon | Qualified | ||
5 | The chiller has no water leakage. The cooling and heating are normal. The filter element is clean and all water is drained | Qualified | ||
Qualified | ||||
6 | Warning lights are properly configured | Qualified | ||
7 | Cutting precision to meet the technical requirements ≤ 0.1MM | Qualified | ||
8
| Equipment nameplate installation location content is correct | Qualified | ||
